Kent Manufacturing is now integrated with Sur-Seal
Wearable Medical Devices Manufacturing Solutions
We Are Specialists in Wearable Medical Devices Manufacturing
The demand for comfortable, lightweight and reliable wearable medical devices continues to accelerate across remote patient monitoring, chronic-care management and consumer wellness. Sur-Seal supports this growth by engineering precision-die-cut components that enhance device performance, improve adhesion to the skin and help manufacturers bring FDA-ready products to market quickly and consistently.
Our team partners with leading medical OEMs to convert advanced materials into production-ready components that meet strict performance, biocompatibility and regulatory requirements.
Why Our Innovative Wearable Medical Devices for Healthcare Solutions Stand Out
At Sur-Seal, we combine deep materials expertise, medical converting capabilities and rigorous quality systems to produce components that meet the evolving needs of wearable technology. From skin-contact adhesives to multilayer constructions and breathable device interfaces, every part is made with accuracy and repeatability in mind.
What We Create
Sur-Seal manufactures precision components for a wide range of wearable medical devices, including:
- Die-cut pressure-sensitive skin adhesives
- Breathable films and liners
- Hydrocolloid and hydrogel layers
- Sensor windows, gaskets and isolation barriers
- Foam, fabric and polymer interface materials
- Backings and release liners for device assemblies
How We Deliver Unmatched Quality
Advanced Medical Converting Technology
We use high-precision rotary die cutting, flatbed die cutting, laser cutting and lamination systems capable of holding tight tolerances across multi-layer constructions. Our equipment is designed for medical-grade accuracy, ensuring repeatability from prototype through full-scale production.
Controlled Manufacturing Environments
Sur-Seal operates ISO 7 and ISO 8 cleanroom manufacturing areas, protecting sensitive materials and ensuring components remain free from particulates, contamination or handling defects.
Material Expertise and Strong Supplier Partnerships
Our engineering team collaborates directly with top material suppliers for silicones, hydrogels, urethanes, acrylics and breathable films—allowing us to recommend the optimal material stack for comfort, adhesion and long-term wearability.
Proven Documentation and Quality Systems
With full lot traceability, PPAP support, validation assistance and rigorous QA inspection, Sur-Seal helps OEMs meet compliance requirements and accelerate product approvals.
Engineering Support From Concept to Commercialization
We support early design reviews, prototyping, scalability assessments and DFM improvements to ensure wearable devices succeed in the field—not just on paper.
Our Step-by-Step Process for Manufacturing Wearable Medical Devices
- Material Selection and Requirements Review: Our engineers analyze device goals, skin-contact needs and regulatory requirements to select appropriate adhesives, foams, films and biocompatible materials.
- Rapid Prototyping and Iteration: We produce functional prototypes using laser cutting and short-run converting so OEMs can refine fit, comfort and sensor integration.
- Design for Manufacturability (DFM): The team identifies cost, tolerance and scalability improvements before locking design files for production.
- Precision Die Cutting and Lamination: Using advanced converting systems, we create multi-layer components with consistent accuracy across every production run.
- Cleanroom Packaging and Inspection: Final components are produced and packaged in controlled environments for contamination-free delivery.
- Ongoing Production Support: Sur-Seal scales seamlessly with demand—continuing to monitor quality, adjust material options and optimize cost as product lines grow.
Contact us today!
Why Sur-Seal?
Sur-Seal brings more than precision converting—we bring partnership. OEMs trust us because we combine engineering depth with flexible, scalable production and an unwavering commitment to quality. Whether a device requires breathable comfort for extended wear, advanced adhesive chemistry or multi-layer lamination, our team builds solutions that perform reliably against the skin and in real-world environments.
With decades of experience supporting medical manufacturers, Sur-Seal is equipped to solve complex wearable challenges and accelerate time to market with confidence.
The Sur-Seal Advantage
We operate as an extension of your engineering and manufacturing teams, ensuring every wearable device component is optimized for comfort, long-term adhesion and real-world performance. We have:
- Decades of experience supporting medical OEMs with complex, multi-layer wearable designs
- ISO 7 and ISO 8 cleanroom converting to protect sensitive adhesives, films and skin-contact materials
- Scalable manufacturing solutions that move seamlessly from prototype to validated, high-volume production
Benefits of Our Wearable Device Manufacturing Services
Our vertically integrated approach—materials guidance, prototype development, cleanroom manufacturing and strict quality control—helps wearable device manufacturers reduce risk, improve reliability and accelerate time to market. Additional benefits include:
- Improved Comfort and Skin Compatibility: Biocompatible adhesives, breathable films and soft-touch foams designed for extended wear.
- Precision Performance for Sensitive Electronics: Tight-tolerance die cutting, lamination and isolation layers that protect sensors and enhance signal integrity.
- Documentation and Compliance Support: Lot traceability, PPAP, validation support and quality testing aligned with medical device requirements.
- Scalable Production: Flexible paths for early-stage builds through full-scale commercial runs with consistent repeatability.
