We feature flatbed die-cutting for large projects or small production runs and rotary die-cutting for precision production or large production runs. We also offer CNC cutting for prototyping or one-off projects.

We offer a range of thermal management solutions for electric vehicles, including thermal gap pads, foam rubber, heat sinks, and insulating materials to keep EV batteries and motors cool and operating efficiently.

Sur-Seal maintains AS9100 and ISO9001 certifications, ensuring high-quality electric vehicle parts with consistent performance. Our engineering team works directly with manufacturers to provide custom die-cut, molded, and extruded solutions for the automotive industry.

We specialize in custom seals and gaskets to protect electric vehicle components from moisture, dust, and corrosion. Our rubber, silicone, and foam seals ensure the durability of critical systems like batteries, motors, and wiring.

Yes, Sur-Seal provides prototyping services for electric vehicle components using CNC cutting, water jet cutting, and die-cutting to quickly produce prototypes and validate designs for full-scale production.

Answer: Sur-Seal offers 3M adhesives including VHB tapes and pressure-sensitive adhesives to securely bond components for electric vehicle assembly, ensuring a strong and durable connection for battery packs, motors, and lightweight materials.

Electric vehicle (EV) manufacturing relies on a range of high‑performance materials that support structural integrity, battery performance, thermal management, sealing, and electrical protection throughout the vehicle. These materials include advanced foams, rubber and elastomers (e.g., EPDM, neoprene) for seals and gaskets, plastics and composite materials for lightweight housings and components, thermal interface materials that aid in heat dissipation, tapes and adhesives for assembly, and films and foils used in shielding and insulation. Sur‑Seal works with OEMs to convert these materials into custom die‑cut and molded solutions tailored to EV applications.

Sur‑Seal supports EV battery and thermal management systems by providing custom material solutions engineered to regulate and dissipate heat within battery packs and associated electronics. This includes engineered thermal management materials such as thermally conductive foams, pads, gap fillers and insulating interfaces that help maintain optimal operating temperatures and improve performance and safety. Sur‑Seal’s capabilities also extend to precision converting processes like die cutting and CNC cutting to produce components that fit precisely within battery thermal management assemblies.

EMI shielding refers to materials or components designed to block or reduce electromagnetic interference (EMI) – unwanted electrical noise that can disrupt sensitive electronic systems. In electric vehicles, EMI shielding is critical because EVs contain high‑voltage electronics, battery management systems, power inverters and communication modules that must operate reliably amid strong electrical fields. Proper EMI shielding helps ensure signal integrity, system stability, and compliance with industry standards, making vehicles safer and more dependable.

Using custom gaskets in EV applications delivers multiple performance advantages tailored to electric vehicle systems. High‑quality gaskets help seal battery enclosures against moisture, dust, and corrosion, enhance thermal management through engineered material selections, and contribute to EMI/RFI shielding where needed. Custom‑designed gaskets also ensure a precise fit and consistent performance in critical assemblies, improving reliability, lifecycle durability and vehicle safety. Sur‑Seal’s converting expertise enables materials to be shaped exactly for the intended EV application – from battery packs to power electronics housings.

Sur‑Seal ensures quality and compliance for EV components by leveraging robust engineering processes, precision manufacturing capabilities, and strict quality management standards. As a trusted materials partner, Sur‑Seal works with OEMs to select appropriate materials and apply precise converting technologies such as die cutting, CNC cutting, slitting and lamination to deliver parts that meet performance and durability requirements. Additionally, Sur‑Seal’s adherence to industry best practices and certifications supports consistent quality and alignment with automotive and EV production standards.